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切断ロボット Qcut 600 BOT

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Cutting in 5 dimensions – the Qcut 600 BOT is a fully automatic cut-off robot. Equipped with patented cutting- edge technology, it opens up new possibilities in the cutting process for materialographic sample preparation.

  • Patented technology: Complex cutting sequences can be performed using 5-axis technology (X, Y, Z, B, C axes) without time-consuming re-clamping of the workpiece.
  • Highest degree of automation: Dynamic cut-off wheel measurement and automatic adjustment of cutting parameters. Multiple cuts on different workpieces can be made in one process.
  • High reproducibility: Repeatable cutting operations are easy to program and perform.
  • Multi-Position Process (MPP): Simultaneous positioning and automatic cutting of different components on the machine table.
Qcut 600 BOT

切断ロボット Qcut 600 BOT Superiority in detail

1. Ergonomic control panel

  • Large 12.1" industrial touchscreen with intuitive QATM software
  • Quick setup, control of all axes with two joysticks
  • The sliding control panel enables unobstructed working conditions

2. Robust machine body

  • Sturdy powder-coated steel construction
  • Integrable recirculating cooling unit
  • Automatic central lubrication of the axes

3. Large round machine table

  • Made of stainless steel with integrated longitudinal and cross T-slots
  • Secure clamping of complex workpiece shapes using the T-slot table or Easy clamping system
  • 直径: Ø 600 mm
  • Load capacity: up to 150 kg
  • Travel: X: 550 mm, Y: 360 mm, Z: 550 mm

4. Large cutting chamber

  • Large sliding door provides easy access and visibility
  • Side swing door for convenient access to cutting chamber
  • Large side door for easy cut-off wheel replacement
  • Break-resistant LED interior lighting

5. Optimized swivel arm

  • Highly efficient cooling system
  • Increased cutting capacity thanks to parallel guided cut-off wheel guard
  • Laser alignment aid for easy workpiece positioning

6. Rotation axis, B-axis

  • Rotation range 360°, with combined C-axis 200°
  • Positioning accuracy: ±0.1°

7. Optional rotation axis, C-axis

  • Rotation range: max. 360°
  • Removable modular rotation axis
  • Clamping capabilities can be expanded with a lathe chuck or other clamping devices
Superiority in detail

フリーアクセス 大型サンプル用

大型の部品は、広いスライドドアを介してフォークリフトやクレーンで直接置くことができます。

切断ロボット Qcut 600 BOT In 5 dimensions, sectioning the small from the large

With the patented 5-axis technology, workpieces can be cut at any angle precisely, repeatably, quickly, and easily. All axes are finely adjustable and remain vibration-free during the cut-off process – precise work is easier than ever. The positioning capabilites/movement of the various axes in combination with the clamping systems enables precise cutting of the workpiece without time-consuming re-clamping of the workpiece. All necessary cut-offs can be performed sequentially and automatically – even with large workpieces.

1. Y-AXIS (Chop cut)

  • Cutting range: 360 mm, automatic
  • Rapid traverse up to 80 mm/s.

2. Z-AXIS (Cross feed)

  • Travel: 550 mm, automatic
  • Cross feed for precise parallel cuts in series

3. B-AXIS (Rotation axis)

  • Rotation range: max. 360°, with combined C-axis 200°, automatic
  • Positioning accuracy: ±0.1°

4. X-AXIS (Travel cut)

  • Cutting range: 550 mm, automatic
  • Rapid traverse up to 80 mm/s.

5. C-AXIS (Rotation axis)

  • Rotation range: max. 360°, automatic
  • Removeable modular rotation axis
In 5 dimensions, sectioning the small from the large

切断ロボット Qcut 600 BOT 特長

Stainless steel rotary table

Stainless steel rotary table

Spacious rotary table (Ø 600 mm) enables precise work even under heavy loads.

  • Rotation of the machine table (max. 360°) eliminates the need for time-consuming re-clamping of workpieces
  • Can be expanded with a modular adaptable rotation axis (C-axis)
  • Integrated T-slots for the Easy clamping system for quick mounting of clamping tools
Automatic cut-off wheel measurement

Automatic cut-off wheel measurement

Dynamic cut-off wheel measurement leads to reproducible cutting results with consistent quality.

  • Automatic monitoring of the current cut-off wheel diameter
  • Adjustment of cutting parameters after each cut
  • Enables consistent cutting speed and cutting depth
Robust machine with large cutting chamber

Robust machine with large cutting chamber

Robust, powder-coated steel machine body with large sliding door made of scratch-resistant laminated safety glass and large side door.

  • Machine body with integrable recirculating cooling unit and automatic central lubrication
  • Optimal access to the large cutting chamber with safety interlock that prevents door opening when the cut-off wheel is operating
  • Large side door for easy cut-off wheel replacement
Cutting Optimization

Cutting Optimization

To optimize the cutting quality, the machine automatically detects local material characteristics, such as hardened areas.

  • Cutting force-dependent feed control
  • Cut detection: When starting a new cut, the workpiece is automatically detected and approached at reduced speed
  • Parallel-guided cut-off wheel guard increases the cutting capacity of the cut-off wheel during chop cuts
Powerful cut-off wheel drive

Powerful cut-off wheel drive

Precise swivel arm guidance and cut-off wheel cooling.

  • Water-cooled main drive with 15 kW drive power
  • Optimal cooling thanks to flexibly adjustable cooling hoses
  • Parallel guided cut-off wheel guard for increased cutting capacity when making cross cuts
Intuitive and easy operation

Intuitive and easy operation

Large 12.1" industrial touchscreen with intuitive QATM user software, joysticks, and emergency stop switch.

  • The teach function enables user-friendly programming of cutting positions by manually positioning the machine at each desired location
  • Simultaneous positioning and automatic cutting of different workpieces without re-clamping (Multi-Position Process MPP
Clever design

Clever design

Easy cut-off wheel replacement and simple clamping allow you to focus on cutting.

  • Laser alignment for easy workpiece positioning
  • Power clamping nut: easy clamping and loosening of the cut-off wheel
Maximum ease of use

Maximum ease of use

The control panel is movable and can be freely positioned for ergonomic operation during setup and operation of the machine.

  • Programming in close proximity to the workpiece
  • During series operation, the control panel can be moved to the side

切断ロボット Qcut 600 BOT アクセサリー

循環冷却ユニット

循環冷却ユニット

Compact, integrable cooling system for standard applications.

  • Can be integrated into the housing and extended
  • Multi-chamber filtration
  • Inlet sieve with filter bag (see consumables)
Belt filter system

Belt filter system

Large cooling and filter system for continuous operation, e.g. in serial applications.

  • Tank size: 285 l
  • Filtering capacity: 100 l/min (referring emulsion)
  • Pump capacity: 100 l/min
Centrifugal Separator

Centrifugal Separator

Work safety: Working environment with improved air quality.

  • Removes coolant mist
  • Purifies the air and increases visibility
  • Exhaust power 452 or 500 m3/h depending on voltage

パーフェクトカット - Qprepの消耗品

加工要件（知識、慎重な加工、消耗品と機器の正しい選択）を充足することで、信頼性、安全性、効率性の高い切断が実現します。 The Qprep range includes specially developed cut-off wheels for a wide variety of materials and requirements.

  • Low thermal influence on the specimen during the cutting process
  • Wet abrasive cutting achieves very fine surface finishes after cutting
  • Optimal cutting shortens the further preparation process
製品ラインナップ

高速、パワフル、フレキシブル - Qtoolsのクランプ装置

当社の革新的なクランプ装置は、ワークを確実かつ正確にクランプし、正確な切断・研磨加工を実現します。特定の用途やワークサイズに合わせて開発された様々なクランプ装置があります。

  • Suitable for regular and irregularly shaped samples
  • Fast, repeat-accurate clamping of regularly shaped samples
  • Large range of different clamping tools and systems available
製品ラインナップ

切断ロボット Qcut 600 BOT 製品仕様

4軸（X/Y/Z/B）または5軸（X/Y/Z/B/C）で構成可能

切断ホイール径ø 610 mm / 24 "まで
切断ホイールの最大切断深さ244 mm（切断ホイールφ610 mm）
切断砥石のフランジø 32 / 40 mm
自動X-軸550mm
自動Y-軸360mm
自動Z-軸550mm
Z- 軸移動0.1 mm
B軸4軸 360°
5軸：200°
C軸4軸: -
5軸: 360°
テーブルø 600 mm、ステンレス製
T-スロット12 mm
回転速度可変 1000 - 2400 rpm
駆動電力 (メイン駆動)15 kW, S1
接続ロード30 KVA
WxHxD1640 x 2200 x 1480 mm
重量約1600kg（装備により異なる）

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