Fully automatic hardness testing plant with test point preparation HBW 10/3000, HBW 5/750, HRC

Productvoordelen

• Standardized Brinell- and Rockwell methods acc. to EN ISO and ASTM
• Fully automatic hardness testing cycle
• Fully automatic image analysis with brightness control
• Can be used as an inline solution in heavy machine construction
• Fully automatic test point preparation
• Exact milling depth settings

A strong partnership

• Advantages for the customer: All-in-one supplier - "all from one source"
• long standing experience in automation
• long standing experience in hardness testing
• fitted complete solutions - short cycle times
• solution finding with customer
• increased efficiency
• professional service
• made in Austria

Application Area

Industry: smithies, roller plants, tube rolling mills, foundries, hardening shops, stainless steel, automotive, railway, energy, steel, aviation Workpieces: rings, bars, tires, wheels, castings, open die forgings, plates, sheets, steel bottles, motor blocks, rails

Professional Data Management

• Numerous statistic functions: bar graph, progression, histogram
• Exporting of measurement value list as "Excel" (CSV)
• A4 test protocol as PDF / direct print-out
• Data storage on USB stick
• Data link to ERP system and databases
• Order registration
• Target value transfer
• Actual value transfer

Big Test Room Concept

• latest technology, innovative design
• test room for transport and magazine catch developable
• for loading the work pieces from above the test unit moves out of the feeding zone
• work piece loading possible from 5 sides
• test room max. height 1600 mm vertical path 800 mm throat depth 650 mm

Control Software Qpix T12

• Siemens S7-control
• Joystick for manual axis movement
• execution acc. to European CE-directive
• all axis servo controlled
• ringlight in bright- and dark field process
• quick auto focus
• possibility for manual 2nd test
• 12" touch screen display
• Windows 7 integrated

Options

• Marking via pin marker
• Milling chip extraction
• Qdas link
• ERP link
• Upgradeable as inline-solution with conveyor
• Ultrasonic testing, VP testing (spectral analysis)
• Integrated workpiece measuring systems
• Handling manipulators
• Adjustable inspection height
• Multiple inspection points with average values
• Test point can be defined via light point

Qradial Technical Data