Clamping tools for special applications for special applications

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When standard clamping devices don't meet your specific needs, QATM designs and manufactures custom clamping solutions tailored to your exact specifications. Simply send us your component drawings as DXF or DWG files, or photos of your sample, and our engineering team will plan and build the optimal clamping device in close cooperation with you.

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Cross clamp

Cross clamp 50/100

Cross clamp 80/100

Transverse clamp 80/150

	Max. Sample cross-section	Max. Sample diameter	Span	Groove width
Cross clamp 50/100	50x50 mm	Ø 60 mm	100 mm	12 mm
Cross clamp 80/100	80x50 mm	Ø 90 mm	100 mm	12 mm
Transverse clamp 80/150	80x50 mm	Ø 90 mm	150 mm	12 mm

Highlights

Components with residual stresses tend to contract in the kerf and block the cut-off wheel when they are ripped open
For parallel clamping of round and rectangular workpieces, in particular for longitudinal sections in hardened materials
Fast workpiece change thanks to eccentric clamping elements

Compatibility cross clamp

Compatible with cut-off machine	Qcut 250 A	Qcut 250 M	Qcut 350 A	Brillant 230	Brillant 255
Cross clamp 50/100	✓	✓	✓	✓	✓

Compatible with cut-off machine	Qcut 400 A	Qcut 500 A	Qcut 600 A/BOT	Qcut 800 A
Cross clamp 80/100	✓	✓	✓	✓
Transverse clamp 80/150	x	✓	✓	✓

Expansion clamping device

Components with residual stresses tend to contract in the kerf and block the cutting wheel when they are cut
Spreader clamps for residual stress relief of cylindrical, hollow workpieces
Components with inner diameter Ø 55-120 mm
Adjustment range ca. 10 mm

Expansion clamping device

Through extensive testing, we are able to provide the right clamping solution for every application.

Contact us for your optimum solution!

Screw clamping system

For longitudinal cutting of screws
Clamping system with integrated Easy clamping plate M
For thread outer diameters from 4 to 12 mm
Includes tension wrench
Dimensions (H x W x D) 95 x 85 x 200 mm

Screw clamping system

Compatibility screw clamping system

Compatible with cut-off machine	Qcut 200 A	Qcut 250 A	Qcut 250 M	Qcut 350 A	Brillant 230
Screw clamping system	✓	✓	✓	✓	✓

Vertical clamp

For clamping delicate, thin parts (e.g. rings, wires etc.)
Clamping system with integrated Easy clamping plate M
Includes adjustable stop
Separated segment remains clamped after completion of the cutting process

Vertical clamp single

Vertical clamp double

Possibility of making a double cut and thus cutting out a complete segment, e.g. from a ring

Compatibility vertical clamp

Compatible with cut-off machine	Qcut 200 A	Qcut 250 A	Qcut 250 M	Qcut 350 A	Brillant 230
Vertical clamp	✓	✓	✓	✓	✓

Clamping system X-Clamp 3858

Form-fit fixing of the workpiece in seconds
Optimal fixing of complex workpieces
Perfect fit with minimum clamping force
No need for individual forming jaws and special fixtures

Clamping system X-Clamp 3858

Compatibility Clamping system X-Clamp 3858

Compatible with cut-off machine	Qcut 200 A	Qcut 250 A	Qcut 250 M	Qcut 350 A	Brillant 230
Clamping system X-Clamp 3858	✓	✓	✓	✓	✓

Easy multifunctional plate

Base to vary the height of Qtool 60 and 80
Integrated clamping rail with prism for universal clamps
Prism for round components (Ø 6 - 37 mm)
Built-in easy function
Can be set up multiple times
Suitable for all universal clamps with slot nuts 12 mm
W x H x D: 250 mm x 80 mm x 40 mm

Matching modules

Qtool 60 series
Qtool 80 / Qtool 80 VARIO Series

Easy multifunctional plate

Compatibility Easy multifunctional plate

Compatible with cut-off machine	Qcut 200 A	Qcut 250 A	Qcut 250 M	Qcut 350 A	Brillant 230	Brillant 255	Qcut 400 A	Qcut 500 A	Qcut 600 A/BOT	Qcut 800 A
Compatibility Easy multifunctional plate	✓	✓	✓	✓	✓	✓	✓	✓	✓	✓

Clamping rail

Basis for the universal tensioners Mono, Duo and chain tensioners
For clamping shafts, crankshafts and camshafts
Adjustable prism supports
2 inclined supports for component sizes: Ø 20 – 250 mm included in the scope of delivery
Universal clamp is mounted on a sliding carriage, so the component can be removed quickly and easily
W x H x D: 350 mm x 56 mm x 50 mm

Matching modules

Mono 61, Mono 132
Duo vice
Chain clamping vice

Clamping rail

Accessories for clamping rail

The prisms can also be used directly on the table without a clamping cable, as a base for the component to be tensioned.

Prism 120°

For component sizes Ø 40 - 210 mm
W x H x D: 110 x 60 x 40 mm

Prism narrow

Ideal for crankshafts and narrow supports
For component sizes Ø 28 - 85 mm

Prism 90°

For small cylindrical components
For component sizes Ø 8 - 51 mm
W x H x D: 40 x 50 x 40 mm

Prism 90° high

For small cylindrical components that require a height substructure
For component sizes Ø 8 - 51 mm
W x H x D: 40 x 100 x 40 mm

Compatibility clamping rail

Compatible with cut-off machine	Qcut 350 A	Brillant 255	Qcut 400 A	Qcut 500 A	Qcut 600 A/BOT	Qcut 800 A
Compatibility clamping rail	✓	✓	✓	✓	✓	✓

Perfect cutting – Instruments by QATM

Cutting is more reliable, safe and efficient when processed with the right ingredients: knowledge, care and the right choice of consumables and instruments.

Discover our cutting devices

If you would like to learn more about the different procedures, please visit our extensive Knowledge Base.

Our Knowledge Base article about cutting includes:

Typical methods to sample materials
The different materialographic sectioning techniques
How to select a suitable cutting wheel

Knowledge Base

Do you already know which clamping unit you need? Then request a quote here!

Order Data