A hardness tester for all purposes: no matter if operated in a laboratory or in a rough production environment.
The fixed component support and extra-large test table area allow hardness testing of even the largest components.
In the "E" version, the test head is conveniently and dynamically controlled by the integrated asynchronous motor. Test pieces of virtually any size, weighing up to 3500 kg, are securely clamped in the device. The maximum test height is 510 mm.
Product Video
Faster Test Method Change-Over 8-position tool changer
Brinell, Knoop, Rockwell or Vickers hardness testing? The sophisticated tool-changer concept with a rotational axis angle of 15° provides space for 8 tools in one uniquely compact unit. Downholder elements with a closed shape on three sides guarantee secure workpiece clamping around the test point – even for small test pieces.
Test Force Variants
Test Methods & Force Range
DIN EN ISO 6506, ASTM E-10
| HBW 1/1 | HBW 1/2.5 | HBW 1/5 | HBW 1/10 | HBW 1/30 | HBW 2.5/6.25 | HBW 2.5/15.6 | HBW 2.5/31.25 | HBW 2.5/62.5 |
| HBW 2.5/187.5 | HBW 5/25 | HBW 5/62.5 | HBW 5/125 | HBW 5/250 | HBW 10/100 | HBW 10/250 | HBT* |
DIN EN ISO 6507, ASTM E-92, ASTM E-384
| HV 1 | HV 2 | HV 3 | HV 5 | HV 10 | HV 20 | HV 30 | HV 50 | HV 100 | HVT* |
| Plastics |
|---|
DIN EN ISO 6507, ASTM E-92, ASTM E-384
| 49.03 N | 132.9 N | 357.9 N | 961 N |
DIN EN ISO 6506, ASTM E-10
| HBW 1/1 | HBW 1/2.5 | HBW 1/5 | HBW 1/10 | HBW 1/30 | HBW 2.5/6.25 | HBW 2.5/15.6 |
| HBW 2.5/31.25 | HBW 2.5/62.5 | HBW 2.5/187.5 | HBW 5/25 | HBW 5/62.5 | HBW 5/125 | HBW 5/250 |
| HBW 5/750 | HBW 10/100 | HBW 10/250 | HBW 10/500 | HBT* |
DIN EN ISO 6507, ASTM E-92, ASTM E-384
| HV 0,3 | HV 0.5 | HV 1 | HV 2 | HV 3 | HV 5 | HV 10 | HV 20 | HV 30 | HV 50 | HV 60 | HV 100 | HVT* |
| Plastics |
|---|
DIN EN ISO 2039
| 49.03 N | 132.9 N | 357.9 N | 961 N |
DIN EN ISO 6506, ASTM E-10
| HBW 1/1 | HBW 1/2.5 | HBW 1/5 | HBW 1/5 | HBW 1/10 | HBW 1/30 | HBW 2.5/6.25 | HBW 2.5/15.6 |
| HBW 2.5/31.25 | HBW 2.5/62.5 | HBW 2.5/187.5 | HBW 5/25 | HBW 5/62.5 | HBW 5/125 | HBW 5/250 | HBW 5/750 |
| HBW 10/100 | HBW 10/250 | HBW 10/500 | HBW 10/1000 | HBW 10/1500 | HBW 10/3000 | HBT* |
DIN EN ISO 6507, ASTM E-92, ASTM E-384
| HV 0,3 | HV 0.5 | HV 1 | HV 2 | HV 3 | HV 5 | HV 10 | HV 20 | HV 30 | HV 50 | HV 100 | HVT* |
| Plastics |
|---|
DIN EN ISO 2039
| 49.03 N | 132.9 N | 357.9 N | 961 N |
Integrated conversions: DIN EN ISO 18265, DIN EN ISO 50150, ASTM E140
* not according to standards
Discover the unseen Hardness testing perfected with AI
LARGE-SCALE UNIVERSALITY Unique Instrument Features
Dynamic Height Adjustment
The dynamic height adjustment enables comfortable positioning control via potentiometer (8 mm/s). Using the 2-hand-safety device allows a moving speed of up to 17 mm/s (included with E variant).
Swiveling Downholder
No long tool changeovers for inaccessible test positions. The downholder can be swivelled in and out via manual or motorized action, as required. Furthermore, the clamping elements can be changed easily and adapted to suit the customer‘s component.
Workpiece Recognition
Workpiece recognition with motorized height adjustment facilitates a high test head movement speed of 17 mm/s. Sensor technology enables the workpiece to be recognized and the bracing speed to be reduced accordingly to protect the device and workpiece.
Dynamic Height Adjustment
The dynamic height adjustment enables comfortable positioning control via potentiometer (8 mm/s). Using the 2-hand-safety device allows a moving speed of up to 17 mm/s (included with E variant).
MAXIMUM CLAMPING SAFETY
High-performance induction motor in the E version facilitates a workpiece clamping force of up to 3500 kg. Clamping power is adapted to the test method and is automatically set to be greater than the test force. Operators do not need to set levels and can rely on the device to guarantee safe, optimized adaption.
ENLARGED TEST HEIGHT
If the 510mm height of the test room is still not enough for especially large, bulky or difficult-to-clamp items, on request QATM can provide an even taller machine frame. The robust steel frame can be produced in customized dimensions.
Macro Hardness Tester E EVO HIGHLY ACCURATE RESULTS IN ULTRA-SHORT TIME
Xled Brinell Evaluation Lenses
XLED illumination modules revolutionize the analysis of Brinell indentations. Due to beading on commercially available lenses, soft Brinell indentations in particular can be subject to imprecise gauging results. In contrast, XLED lenses guarantee precise and repeatable measurements, regardless of material type and hardness, due to direct and wide-extension illumination.
Reduced cycle times
The new EVO product line guarantees optimized test parameters, a faster Windows 10 PC, much shorter serial autofocus times, significantly faster regulation of brightness and image evaluation, all of which contributes to far more rapid cycle completion times in everyday hardness testing – with even quieter operating noises.
Excellent image quality
The optics system of the new hardness tester series EVO has been completely redeveloped. It was built on site in the cleanroom at the QATM plant and benefits from the company’s comprehensive expertise. All hardness testers of the new series share one universal microscope system covering all the necessary visual ranges between 0.1 mm and 8 mm in maximum clarity and contrast. The QATM system guarantees uniform illumination across the entire image, regardless of the degree of magnification, and without dark edges.
Macro Hardness Tester E EVO UNLIMITED SUITABILITY FOR INDUSTRIAL APPLICATIONS
Freely adjustable operating display
The 12” ultra-flat, capacitive touch display can be raised, lowered and tilted smoothly via ball-and-socket joints for ergonomically optimized use.
Optimized test head design
A range of clamping and holding elements can be configured to suit tooling requirements. The optional transparent collision guard can protect tools on the device from damage while ensuring an unrestricted view of the test cell interior.
Ethernet industrial color camera
High-quality CMOS 5-megapixel cameras with Ethernet data transfer define the current industrial standard. Unlike other camera systems, a far higher transmission stability is possible here. Additionally, the PC and hardness testing device can be set up remotely at great distances from each other. This is ideal in manufacturing environments in which the control infrastructure is installed in external switch cabinets.
IoT - Internet of things The platform for remote access to your devices
All QATM hardness testers with QpixControl2 and QpixT2 software seamlessly integrate into the Verder Scientific IoT platform, providing enhanced functionality and seamless connectivity.
- Real-time Monitoring: Monitor your machinery in real time, from anywhere in the world. This data-driven approach empowers you to make informed decisions with ease.
- Live Notifications: Be ahead of the curve with immediate alerts and updates. Real-time notifications ensure you stay informed about your equipment's performance, leading to proactive maintenance.
- Effortless Backup: Simplify your data protection. Whether you need to back up a single device or an entire fleet, our platform streamlines the process, minimizing downtime and data loss.
- Automatic & Free Software Updates: Bid farewell to manual updates! Verder Scientific IoT ensures your customers' machines are consistently equipped with the latest software, optimizing performance and reliability.
Qpix T2 full screen mode Clear focus on essentials
Full Screen Mode
A clear overview of all the most important functions on one screen guarantees user-friendliness and, most importantly, ensures test results are clearly prioritized.
Multi-touch capacity for ultra-simple operation
Modern multi-touch operation for simple zooming and easy menu navigation.
Industry 4.0 Qconnect for connected tomorrows
Qconnect is the interface in QATM Qpix Control2 software, providing customers with a full portfolio of inter-device connectivity - from serial production, open XML interfaces (bi-directional) and pre-specified plug-in solutions, such as the QDAS Plug-In+, through to customer-specific connectivity solutions implemented completely by QATM. We have a professional solution for every applicational requirement.
Available functionalities & formats:
REPORT, PRINT, PDF, XML IE, CSV, TXT, WORD, EXCEL, AUTO EXPORTER, MAIL, Q-DAS, AMS IE, IOT, LIMS, OPCUA, PCI IE (ERP, BABTEC, ORACLE, SAP)
flexible, customers specific and affordable For your testing needs
We offer the very best solutions for your testing needs - from workpiece bracing, extended test area and possibilities for automation to software adaption.
Workpiece bracing
Manually cross slide
Extended test area
Perfect hardness testing - Consumables by QATM
Hardness testing is more reliable, safe and efficient when processed with the right ingredients: knowledge, care and the right choice of consumables and instruments.
Macro Hardness Testers Configure Your Hardness Tester to Match Your Application
With the QATM Configurator, you can easily tailor your hardness tester to your individual requirements. Select the appropriate device version, equipment, and accessories, and submit your configuration directly as a non-binding request for quotation to QATM.
Your benefits at a glance:
- Configure individually: Select the device, equipment, and accessories to match your application
- Simple & clear: Step by step to your desired device configuration
- Request directly: Submit your configuration easily as a free and non-binding request for quotation
- Personal support: QATM experts assist you in selecting the right solution
Alternatively, you can also submit your inquiry directly via our contact form.
Macro Hardness Tester Qness 250 / 750 / 3000 E EVO Technical Data
| Supported test methods | Brinell, Vickers, Rockwell, Knoop, Plastics |
|---|---|
| Test force range | Qness 250 E EVO: 1 - 250 kg (9.81 - 2450 N) | Qness 750 E EVO: 0.3 – 750 kg (2.94 – 7358 N) | Qness 3000 E: 0.3 - 3000 kg (2.94 - 29430 N) |
| Height adjustment | electrical / asynchron motor |
| Test height / Throat depth | 510 mm / 320 mm |
| Test anvil | 584 x 450 mm |
| Max. work piece weight | "unlimited" |
| Weight of basic machine | 500 kg |
| Test sequence | fully automatic / electronic force control |
| Camera system / Image transfer | 5 MP Ethernet Industrial standard / up to 270FPS |
| Tool positions | 2 (Standard) oder 8 (Tool Changer) |
| Software | Qpix T2 (Option: Qpix CONTROL 2 M) |
| Operating system / Hard disk | Windows 11 IoT / 128 GB SSD |
| Data interfaces | 2x USB 3.0, 2x USB 2.0, 1x RJ45 (Ethernet), 1x RS232, 1x DisplayPort |
| Lenses | XLED 1, XLED 2, XLED 5, 5x, 10x, 20x, 50x, 100x |
| Fields of view (depending on tool selection) | 0.113x 0.084 mm (100x) up to 7.98 x 5.97 mm (XLED 1) |
| Display | Capacitive 12“ Touch - Display |
| Power connection | 230~ 50-60Hz 1/N/PE (option: 110~1/N/PE) |
| Max. power consumption | ~ 1230 W |
| Additional options | designer pedestal, collision protection, cross laser, test anvils, prisms, data connections, barcode/QR code reader etc. |
