When standard clamping devices don't meet your specific needs, QATM designs and manufactures custom clamping solutions tailored to your exact specifications. Simply send us your component drawings as DXF or DWG files, or photos of your sample, and our engineering team will plan and build the optimal clamping device in close cooperation with you.
Cross clamp
Highlights
- Components with residual stresses tend to contract in the kerf and block the cut-off wheel when they are ripped open
- For parallel clamping of round and rectangular workpieces, in particular for longitudinal sections in hardened materials
- Fast workpiece change thanks to eccentric clamping elements
Cross clamp 50/100
Cross clamp 80/100
Transverse clamp 80/150
| Max. Sample cross-section | Max. Sample diameter | Span | Groove width | |
|---|---|---|---|---|
| Cross clamp 50/100 | 50x50 mm | Ø 60 mm | 100 mm | 12 mm |
| Cross clamp 80/100 | 80x50 mm | Ø 90 mm | 100 mm | 12 mm |
| Transverse clamp 80/150 | 80x50 mm | Ø 90 mm | 150 mm | 12 mm |
Compatibility cross clamp
| Compatible with cut-off machine | Qcut 250 A | Qcut 250 M | Qcut 350 A | Brillant 230 | Brillant 255 |
|---|---|---|---|---|---|
| Cross clamp 50/100 | ✓ | ✓ | ✓ | ✓ | ✓ |
| Compatible with cut-off machine | Qcut 400 A | Qcut 500 A | Qcut 600 A/BOT | Qcut 800 A |
|---|---|---|---|---|
| Cross clamp 80/100 | ✓ | ✓ | ✓ | ✓ |
| Transverse clamp 80/150 | x | ✓ | ✓ | ✓ |
Expansion clamping device
- Components with residual stresses tend to contract in the kerf and block the cutting wheel when they are cut
- Spreader clamps for residual stress relief of cylindrical, hollow workpieces
- Components with inner diameter Ø 55-120 mm
- Adjustment range ca. 10 mm
Expansion clamping device
Through extensive testing, we are able to provide the right clamping solution for every application.
Screw clamping system
- For longitudinal cutting of screws
- Clamping system with integrated Easy clamping plate M
- For thread outer diameters from 4 to 12 mm
- Includes tension wrench
- Dimensions (H x W x D) 95 x 85 x 200 mm
Compatibility screw clamping system
| Compatible with cut-off machine | Qcut 200 A | Qcut 250 A | Qcut 250 M | Qcut 350 A | Brillant 230 |
|---|---|---|---|---|---|
| Screw clamping system | ✓ | ✓ | ✓ | ✓ | ✓ |
Screw clamping system
Vertical clamp
- For clamping delicate, thin parts (e.g. rings, wires etc.)
- Clamping system with integrated Easy clamping plate M
- Includes adjustable stop
- Separated segment remains clamped after completion of the cutting process
Compatibility screw clamping system
| Compatible with cut-off machine | Qcut 200 A | Qcut 250 A | Qcut 250 M | Qcut 350 A | Brillant 230 |
|---|---|---|---|---|---|
| Screw clamping system | ✓ | ✓ | ✓ | ✓ | ✓ |
Vertical clamp single
Vertical clamp double
- Possibility of making a double cut and thus cutting out a complete segment, e.g. from a ring
Clamping system X-Clamp 3858
- Form-fit fixing of the workpiece in seconds
- Optimal fixing of complex workpieces
- Perfect fit with minimum clamping force
- No need for individual forming jaws and special fixtures
Compatibility Clamping system X-Clamp 3858
| Compatible with cut-off machine | Qcut 200 A | Qcut 250 A | Qcut 250 M | Qcut 350 A | Brillant 230 |
|---|---|---|---|---|---|
| Clamping system X-Clamp 3858 | ✓ | ✓ | ✓ | ✓ | ✓ |
Clamping system X-Clamp 3858
Easy multifunctional plate
- Base to vary the height of Qtool 60 and 80
- Integrated clamping rail with prism for universal clamps
- Prism for round components (Ø 6 - 37 mm)
- Built-in easy function
- Can be set up multiple times
- Suitable for all universal clamps with slot nuts 12 mm
- B x H x D: 250 mm x 80 mm x 40 mm
Matching modules
- Qtool 60 series
- Qtool 80 / Qtool 80 VARIO Series
Easy multifunctional plate
Compatibility Easy multifunctional plate
| Compatible with cut-off machine | Qcut 200 A | Qcut 250 A | Qcut 250 M | Qcut 350 A | Brillant 230 | Brillant 255 | Qcut 400 A | Qcut 500 A | Qcut 600 A/BOT | Qcut 800 A |
|---|---|---|---|---|---|---|---|---|---|---|
| Compatibility Easy multifunctional plate | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
Clamping rail
- Basis for the universal tensioners Mono, Duo and chain tensioners
- For clamping shafts, crankshafts and camshafts
- Adjustable prism supports
- 2 inclined supports for component sizes: Ø 20 – 250 mm included in the scope of delivery
- Universal clamp is mounted on a sliding carriage, so the component can be removed quickly and easily
- B x H x D: 350 mm x 56 mm x 50 mm
Matching modules
- Mono 61
- Mono 132
- Duo vice
- Chain clamping vice
Clamping rail
Accessories for clamping rail
The prisms can also be used directly on the table without a clamping cable, as a base for the component to be tensioned.
Prism 120°
- For component sizes Ø 40 - 210 mm
- B x H x D: 110 x 60 x 40 mm
Prism narrow
- Ideal for crankshafts and narrow supports
- For component sizes Ø 28 - 85 mm
Prism 90°
- For small cylindrical components
- For component sizes Ø 8 - 51 mm
- B x H x D: 40 x 50 x 40 mm
Prism 90° high
- For small cylindrical components that require a height substructure
- For component sizes Ø 8 - 51 mm
- B x H x D: 40 x 100 x 40 mm
Compatibility clamping rail
| Compatible with cut-off machine | Qcut 350 A | Brillant 255 | Qcut 400 A | Qcut 500 A | Qcut 600 A/BOT | Qcut 800 A |
|---|---|---|---|---|---|---|
| Compatibility clamping rail | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
Perfect cutting – Instruments by QATM
Cutting is more reliable, safe and efficient when processed with the right ingredients: knowledge, care and the right choice of consumables and instruments.
Do you already know which clamping unit you need? Then request a quote here!
Kennis-databank
Wilt u meer weten over de verschillende procedures, bezoek dan onze uitgebreide Knowledge Base.
Ons Knowledge Base artikel over doorslijpen bevat:
- Typische methoden om materialen te prepareren
- De verschillende metallografische sectietechnieken
- Hoe een geschikte doorslijpschijf te kiezen
