The Qcut 500 A is the powerhouse of the large cut-off machine family. Equipped with a highly dynamic axis drive and automatic trave cut/chop cut functions, the system cuts large components with exceptional precision, minimal contact, and outstanding speed.
Преимущества оборудования
- Fast, powerful cuts: The highly dynamic axis drive allows rapid traverses of up to 80 mm/s and greatly reduces cutting time
- Versatile applications: Cutting of particularly long samples is easily possible thanks to side openings on both sides
- Multi-Position Process (MPP): Simultaneous positioning and automatic cutting of different components on the machine table
Отрезной станок] Qcut 500 A Superiority in detail
1. Ergonomic control panel
- Large 12.1“ industrial touchscreen with intuitive QATM software
- Quick setup, control of all axes with joystick
2. Robust machine body
- Sturdy powder-coated aluminum construction
- Integrable recirculating cooling unit
- Automatic central lubrication of the axes
3. Large machine table
- Made of stainless steel with integrated longitudinal and cross T-slots
- Secure clamping of complex workpiece shapes using the T-slot table or Easy clamping system
- Dimensions: 550 x 500 mm (with Z-axis W x D), 700 x 500 mm (without Z-axis W x D)
- Load capacity: up to 400 kg
- {{LL::general.technical.data.travel] X: 345 {{LL::weblab.cform1.milimeter], Y: 200 {{LL::weblab.cform1.milimeter], Z: 150мм
4. Large cutting chamber
- Large sliding door provides easy access and visibility
- Side swing door for convenient access to cutting chamber
- Side openings on the right and left for long samples
- Break-resistant LED interior lighting
5. Optimized swivel arm
- Highly efficient cooling system
- Increased cutting capacity thanks to parallel guided cut-off wheel guard
- Laser alignment aid for easy workpiece positioning (option)
Отрезной станок Qcut 500 A Особенности
Stainless steel machine table
- Spacious machine table enables precise work even under heavy loads.
- Integrated T-slots for the Easy clamping system for quick mounting of clamping tools
- Efficient and reliable fixation of complex geometries using clamping devices
- Load capacity up to 120 kg (including clamping devices)
Laser alignment
- Optional laser alignment projects the cutting line directly onto the workpiece, enabling precise positioning and exact cut placement.
- Easy positioning of workpieces
- Precise clamping without much effort
Robust machine with large cutting chamber
- Robust, powder-coated aluminum machine body features a large sliding door with scratch-resistant laminated safety glass and convenient side access door.
- Machine body with integrable recirculating cooling unit and automatic central lubrication
- Large cutting chamber access with safety interlock — doors open only when cut-off wheel is stationary
- Side openings on the right and left for long samples
Precision cross feed
- The table-integrated Z-axis maintains consistent cutting height while the automatic cross feed with serial cutting function delivers precise parallel cuts.
- Simple and intuitive serial cutting
- The multi-position process (MPP) allows more complex serial cutting to be carried out
Rotation tool
- The optional rotation tool features a vertical rotary feed parallel to the wheel with software-controlled angle input.
- More uniform cutting surfaces and cutting quality
- Cutting time is halved for rotationally symmetrical parts
- Protects against cut-off wheel run-out
Intuitive and easy operation
Large 12.1” industrial touchscreen with intuitive QATM user software and joystick.
- Easily manage process parameters and create customer-specific maintenance tasks (200 user programs can be saved)
- Parameters such as feed rate, travel distance, and cutting force can be changed during automatic operation
Pulsed cutting
- For thick and difficult-to-cut materials, the adjustable automatic pulsed cutting provides gentle sectioning with optimal cooling of the cut interface.
- Enhanced cutting results for larger components
- Superior cooling of contact surfaces
Cutting force dependent feed control (X- and Y-Axis)
The feed rate automatically decreases when cutting force reaches a preset limit, protecting the machine, sample, and clamping tools from overloading.
- Time savings thanks to variable feed rate
Отрезной станок Qcut 500 A Аксессуары
Recirculation cooling unit
- Compact, integrable cooling system for standard applications.
- Can be integrated into the housing and extended
- Multi-chamber filtration
- Inlet sieve with filter bag (see consumables)
Belt filter system
- Large cooling and filter system for continuous operation, e.g. in serial applications.
- Tank size: 285 l
- Filtering capacity: 100 l/min (referring emulsion)
- Pump capacity: 100 l/min
Centrifugal Separator
- Work safety: Working environment with improved air quality.
- Removes coolant mist
- Purifies the air and increases visibility
- Exhaust power 452 or 500 m3/h depending on voltage
Fast, Powerful, Flexible - Qtool Clamping devices
Our innovative clamping devices are used to clamp workpieces securely and precisely to ensure exact cutting and grinding processes. There is a wide range of different clamping devices that have been developed for specific applications and workpiece sizes.
Perfect cutting - Cut-off wheels from QATM
Резка более надежна, безопасна и эффективна, если для ее обработки используются правильные ингредиенты: знания, забота и правильный выбор расходных материалов и инструментов.
Отрезной станок Qcut 500 A Характеристики
| Рабочий диск | до Ø 508 мм/20" |
|---|---|
| Макс. отрезная способность | Ø 190 мм |
| Размер фланца крепления диска | Ø 32/40 мм |
| Перемещение по оси X автоматическое | 420 мм |
| Перемещение по оси Y автоматическое | 280 мм |
| Перемещение по оси Z автоматическое (опция) | 200 мм |
| Прецизионная ось Z | 0,1 мм |
| Стол с перемещением по оси Z ШхГл | 550 x 500 мм, нержавеющая сталь |
| Стол без перемещения по оси Z ШхГл | 700 x 500 мм, нержавеющая сталь |
| Т-образный паз | 12 мм |
| Скорость | Регулируемая скорость вращения 1000-2800 /1000-2400 об/мин |
| Потребляемая мощность | 30 кВА |
| Мощность привода (основной привод) | 15 кВт, S1 режим работы |
| Габариты ШхВхГл | 1300 x 1820 x 1250 мм |
| Вес | ~ 1000 кг в зависимости от комплектации прибора |
