The Qcut 500 A is the powerhouse of the large cut-off machine family. Equipped with a highly dynamic axis drive and automatic trave cut/chop cut functions, the system cuts large components with exceptional precision, minimal contact, and outstanding speed.
長所
- Fast, powerful cuts: The highly dynamic axis drive allows rapid traverses of up to 80 mm/s and greatly reduces cutting time
- Versatile applications: Cutting of particularly long samples is easily possible thanks to side openings on both sides
- Multi-Position Process (MPP): Simultaneous positioning and automatic cutting of different components on the machine table
切断機] Qcut 500 A Superiority in detail
1. Ergonomic control panel
- Large 12.1“ industrial touchscreen with intuitive QATM software
- Quick setup, control of all axes with joystick
2. Robust machine body
- Sturdy powder-coated aluminum construction
- Integrable recirculating cooling unit
- Automatic central lubrication of the axes
3. Large machine table
- Made of stainless steel with integrated longitudinal and cross T-slots
- Secure clamping of complex workpiece shapes using the T-slot table or Easy clamping system
- Dimensions: 550 x 500 mm (with Z-axis W x D), 700 x 500 mm (without Z-axis W x D)
- Load capacity: up to 400 kg
- {{LL::general.technical.data.travel] X: 345 {{LL::weblab.cform1.milimeter], Y: 200 {{LL::weblab.cform1.milimeter], Z: 150mm
4. Large cutting chamber
- Large sliding door provides easy access and visibility
- Side swing door for convenient access to cutting chamber
- Side openings on the right and left for long samples
- Break-resistant LED interior lighting
5. Optimized swivel arm
- Highly efficient cooling system
- Increased cutting capacity thanks to parallel guided cut-off wheel guard
- Laser alignment aid for easy workpiece positioning (option)
切断機 Qcut 500 A 特長
Stainless steel machine table
- Spacious machine table enables precise work even under heavy loads.
- Integrated T-slots for the Easy clamping system for quick mounting of clamping tools
- Efficient and reliable fixation of complex geometries using clamping devices
- Load capacity up to 120 kg (including clamping devices)
Laser alignment
- Optional laser alignment projects the cutting line directly onto the workpiece, enabling precise positioning and exact cut placement.
- Easy positioning of workpieces
- Precise clamping without much effort
Robust machine with large cutting chamber
- Robust, powder-coated aluminum machine body features a large sliding door with scratch-resistant laminated safety glass and convenient side access door.
- Machine body with integrable recirculating cooling unit and automatic central lubrication
- Large cutting chamber access with safety interlock — doors open only when cut-off wheel is stationary
- Side openings on the right and left for long samples
Precision cross feed
- The table-integrated Z-axis maintains consistent cutting height while the automatic cross feed with serial cutting function delivers precise parallel cuts.
- Simple and intuitive serial cutting
- The multi-position process (MPP) allows more complex serial cutting to be carried out
Rotation tool
- The optional rotation tool features a vertical rotary feed parallel to the wheel with software-controlled angle input.
- More uniform cutting surfaces and cutting quality
- Cutting time is halved for rotationally symmetrical parts
- Protects against cut-off wheel run-out
Intuitive and easy operation
Large 12.1” industrial touchscreen with intuitive QATM user software and joystick.
- Easily manage process parameters and create customer-specific maintenance tasks (200 user programs can be saved)
- Parameters such as feed rate, travel distance, and cutting force can be changed during automatic operation
Pulsed cutting
- For thick and difficult-to-cut materials, the adjustable automatic pulsed cutting provides gentle sectioning with optimal cooling of the cut interface.
- Enhanced cutting results for larger components
- Superior cooling of contact surfaces
Cutting force dependent feed control (X- and Y-Axis)
The feed rate automatically decreases when cutting force reaches a preset limit, protecting the machine, sample, and clamping tools from overloading.
- Time savings thanks to variable feed rate
切断機 Qcut 500 A アクセサリー
循環冷却ユニット
- Compact, integrable cooling system for standard applications.
- Can be integrated into the housing and extended
- Multi-chamber filtration
- Inlet sieve with filter bag (see consumables)
Belt filter system
- Large cooling and filter system for continuous operation, e.g. in serial applications.
- Tank size: 285 l
- Filtering capacity: 100 l/min (referring emulsion)
- Pump capacity: 100 l/min
Centrifugal Separator
- Work safety: Working environment with improved air quality.
- Removes coolant mist
- Purifies the air and increases visibility
- Exhaust power 452 or 500 m3/h depending on voltage
高速、パワフル、フレキシブル - Qtoolsのクランプ装置
当社の革新的なクランプ装置は、ワークを確実かつ正確にクランプし、正確な切断・研磨加工を実現します。特定の用途やワークサイズに合わせて開発された様々なクランプ装置があります。
パーフェクトカット - Qprepの消耗品
加工要件（知識、慎重な加工、消耗品と機器の正しい選択）を充足することで、信頼性、安全性、効率性の高い切断が実現します。
切断機 Qcut 500 A 製品仕様
| 切断ホイール径 | Ø 508 mm/20インチまで |
|---|---|
| 最大切断容量 | Ø 190mm |
| 切断砥石のフランジ | Ø 32/40mm |
| 自動X-軸 | 420mm |
| 自動Y-軸 | 280mm |
| 自動Z-軸 (オプション) | 200mm |
| Z- 軸移動 | 0.1mm |
| テーブル Z-軸 WxD付 | 550x500mm､ステンレス |
| テーブル Z-軸 WxDなし | 700x500mm､ステンレス |
| T-スロット | 12 mm |
| 回転速度 | 1000~2800 / 1000~2400rpm 可変 |
| 接続ロード | 30 KVA |
| 駆動電力 (メイン駆動) | 15 kW（S1節電設定で運転時） |
| WxHxD | 1300x1820x1250mm |
| 重量 | ~1000kg (装置による) |
