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切断機 Qcut 500 A

The Qcut 500 A is the powerhouse of the large cut-off machine family. Equipped with a highly dynamic axis drive and automatic trave cut/chop cut functions, the system cuts large components with exceptional precision, minimal contact, and outstanding speed.

  • Fast, powerful cuts: The highly dynamic axis drive allows rapid traverses of up to 80 mm/s and greatly reduces cutting time
  • Versatile applications: Cutting of particularly long samples is easily possible thanks to side openings on both sides
  • Multi-Position Process (MPP): Simultaneous positioning and automatic cutting of different components on the machine table

切断機 Qcut 500 A Superiority in detail

1. Ergonomic control panel

  • Large 12.1“ industrial touchscreen with intuitive QATM software
  • Quick setup, control of all axes with joystick

2. Robust machine body

  • Sturdy powder-coated aluminum construction
  • Integrable recirculating cooling unit
  • Automatic central lubrication of the axes

3. Large machine table

  • Made of stainless steel with integrated longitudinal and cross T-slots
  • Secure clamping of complex workpiece shapes using the T-slot table or Easy clamping system
  • Dimensions: 550 x 500 mm (with Z-axis W x D), 700 x 500 mm (without Z-axis W x D)
  • Load capacity: up to 400 kg
  • Travel: X: 345 mm, Y: 200 mm, Z: 150mm

4. Large cutting chamber

  • Large sliding door provides easy access and visibility
  • Side swing door for convenient access to cutting chamber
  • Side openings on the right and left for long samples
  • Break-resistant LED interior lighting

5. Optimized swivel arm

  • Highly efficient cooling system
  • Increased cutting capacity thanks to parallel guided cut-off wheel guard
  • Laser alignment aid for easy workpiece positioning
Superiority in detail
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切断機 Qcut 500 A 3Dモデルを実世界で体験!

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切断機 Qcut 500 A 特長

Stainless steel machine table

Stainless steel machine table

  • Spacious machine table enables precise work even under heavy loads.
  • Integrated T-slots for the Easy clamping system for quick mounting of clamping tools
  • Efficient and reliable fixation of complex geometries using clamping devices
  • Load capacity up to 120 kg (including clamping devices)
Laser alignment

Laser alignment

  • Optional laser alignment projects the cutting line directly onto the workpiece, enabling precise positioning and exact cut placement.
  • Easy positioning of workpieces
  • Precise clamping without much effort
Robust machine with large cutting chamber

Robust machine with large cutting chamber

  • Robust, powder-coated aluminum machine body features a large sliding door with scratch-resistant laminated safety glass and convenient side access door.
  • Machine body with integrable recirculating cooling unit and automatic central lubrication
  • Large cutting chamber access with safety interlock — doors open only when cut-off wheel is stationary
  • Side openings on the right and left for long samples
Precision cross feed

Precision cross feed

  • The table-integrated Z-axis maintains consistent cutting height while the automatic cross feed with serial cutting function delivers precise parallel cuts.
  • Simple and intuitive serial cutting
  • The multi-position process (MPP) allows more complex serial cutting to be carried out

 

Rotation tool

Rotation tool

  • The optional rotation tool features a vertical rotary feed parallel to the wheel with software-controlled angle input.
  • More uniform cutting surfaces and cutting quality
  • Cutting time is halved for rotationally symmetrical parts
  • Protects against cut-off wheel run-out
Intuitive and easy operation

Intuitive and easy operation

Large 12.1” industrial touchscreen with intuitive QATM user software and joystick.

  • Easily manage process parameters and create customer-specific maintenance tasks (200 user programs can be saved)
  • Parameters such as feed rate, travel distance, and cutting force can be changed during automatic operation
Pulsed cutting

Pulsed cutting

  • For thick and difficult-to-cut materials, the adjustable automatic pulsed cutting provides gentle sectioning with optimal cooling of the cut interface.
  • Enhanced cutting results for larger components
  • Superior cooling of contact surfaces
Cutting force dependent feed control (X- and Y-Axis)

Cutting force dependent feed control (X- and Y-Axis)

The feed rate automatically decreases when cutting force reaches a preset limit, protecting the machine, sample, and clamping tools from overloading.

  • Time savings thanks to variable feed rate

切断機 Qcut 500 A アクセサリー

循環冷却ユニット

循環冷却ユニット

Compact, integrable cooling system for standard applications.

  • Can be integrated into the housing and extended
  • Multi-chamber filtration
  • Inlet sieve with filter bag (see consumables)
Belt filter system

Belt filter system

Large cooling and filter system for continuous operation, e.g. in serial applications.

  • Tank size: 285 l
  • Filtering capacity: 100 l/min (referring emulsion)
  • Pump capacity: 100 l/min
Centrifugal Separator

Centrifugal Separator

Work safety: Working environment with improved air quality.

  • Removes coolant mist
  • Purifies the air and increases visibility
  • Exhaust power 452 or 500 m3/h depending on voltage

パーフェクトカット - Qprepの消耗品

加工要件(知識、慎重な加工、消耗品と機器の正しい選択)を充足することで、信頼性、安全性、効率性の高い切断が実現します。 The Qprep range includes specially developed cut-off wheels for a wide variety of materials and requirements.

  • Low thermal influence on the specimen during the cutting process
  • Wet abrasive cutting achieves very fine surface finishes after cutting
  • Optimal cutting shortens the further preparation process

高速、パワフル、フレキシブル - Qtoolsのクランプ装置

当社の革新的なクランプ装置は、ワークを確実かつ正確にクランプし、正確な切断・研磨加工を実現します。特定の用途やワークサイズに合わせて開発された様々なクランプ装置があります。

  • Suitable for regular and irregularly shaped samples
  • Fast, repeat-accurate clamping of regularly shaped samples
  • Large range of different clamping tools and systems available

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