Fully automatic hardness testing plant with test point preparation HBW 10/3000, HBW 5/750, HRC

Productvoordelen

  • Standardized Brinell- and Rockwell methods acc. to EN ISO and ASTM
  • Fully automatic hardness testing cycle
  • Fully automatic image analysis with brightness control
  • Can be used as an inline solution in heavy machine construction
  • Fully automatic test point preparation
  • Exact milling depth settings

Basic position
Loading and unloading position
Milling and hardness testing position

Test Methods Variants Test methods & load application

DIN EN ISO 6506, ASTM E-10

HBW 5/750 HBW 10/3000

DIN EN ISO 6508, ASTM E-18

HRC

Brinell Testing Plant Kenmerken

A strong partnership

  • Advantages for the customer: All-in-one supplier - "all from one source"
  • long standing experience in automation
  • long standing experience in hardness testing
  • fitted complete solutions - short cycle times
  • solution finding with customer
  • increased efficiency
  • professional service
  • made in Austria

Application Area

Industry: smithies, roller plants, tube rolling mills, foundries, hardening shops, stainless steel, automotive, railway, energy, steel, aviation Workpieces: rings, bars, tires, wheels, castings, open die forgings, plates, sheets, steel bottles, motor blocks, rails

Professional Data Management

  • Numerous statistic functions: bar graph, progression, histogram
  • Exporting of measurement value list as "Excel" (CSV)
  • A4 test protocol as PDF / direct print-out
  • Data storage on USB stick
  • Data link to ERP system and databases
  • Order registration
  • Target value transfer
  • Actual value transfer

Big Test Room Concept

  • latest technology, innovative design
  • test room for transport and magazine catch developable
  • for loading the work pieces from above the test unit moves out of the feeding zone
  • work piece loading possible from 5 sides
  • test room max. height 1600 mm vertical path 800 mm throat depth 650 mm

Control Software Qpix T12

  • Siemens S7-control
  • Joystick for manual axis movement
  • execution acc. to European CE-directive
  • all axis servo controlled
  • ringlight in bright- and dark field process
  • quick auto focus
  • possibility for manual 2nd test
  • 12" touch screen display
  • Windows 7 integrated

Options

  • Marking via pin marker
  • Milling chip extraction
  • Qdas link
  • ERP link
  • Upgradeable as inline-solution with conveyor
  • Ultrasonic testing, VP testing (spectral analysis)
  • Integrated workpiece measuring systems
  • Handling manipulators
  • Adjustable inspection height
  • Multiple inspection points with average values
  • Test point can be defined via light point

Qradial Technische Gegevens

Test belasting bereik 60 - 3000 kg (589 - 29430 N)
Test methodes volgens standaarden HBW5/750, HBW10/3000, HRC
Max. test breedte 1100 mm
Test hoogte / pad 1600 mm / 800 mm
Keeldiepte 650 mm
Data interface 3x USB, 1x RS232, 1x RJ45 (Ethernet)
Gewicht van basismachine 4800 kg
Machine afmetingen (LxBxH) 2500 x 1900 x 2800 mm

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